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Ramesh
Tanzania
Mechanical Engineer
Assignments in Mechanical Engineering/ Commercial/ Procurement/ Inventory Management/ Process plant equipment maintenance/ Heavy Earth Moving equipment maintenance with a high growth oriented organization.
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• MBA (Operations Management) from Annamalai University, India.
• M. Tech (Human Resource Development) from National Institute of Technical Teachers’ Training and Research Institute, Chennai, India in 2004.
• B.E. (Production) from Dr. M.G.R. Engineering Deemed University & Research Institute, Chennai, India in 2000.
Organizational Experience
Since May’06 BGM, Barrick Gold of Australia, Tanzania
Spares Project Administrator - Process Plant & Mobile Equipment Maintenance
Jun’04 to April ‘06 Ararat Gold Recovery Co., Armenia
Planning Engineer - Mechanical Maintenance
Feb’01 to Aug’02 Sterlite Copper (Sterlite Industries)
Engineer - Mechanical Maintenance
Key Result Areas
Erection & Commissioning
• Managing overall activities pertaining to erection and commissioning of Plant & Machinery in order to facilitate modernization & capacity expansion projects like Anode Furnace Capacity enhancement for Copper Smelter.
• Conducting regular inspection and tests to ensure the performance capacity of various machines and equipments like vibration analysis, failure analysis, etc.
• Oil sample analysis laboratory.
Maintenance & Operations
• Performing the functions of troubleshooting and predictive / preventive / shutdown maintenance for reducing machinery downtime to minimum.
• Developing vendors for timely procurement of materials and spare parts; conducting audits to ensure that materials procured conform to pre-set technical specifications.
• Analysing various processes / applications; ensuring optimum utilisation of available resources, cost / time savings and improvement in productivity & profitability.
Quality Assurance
• Designing and implementing stringent systems like TQM to ensure high quality standards at all the stages of production and reduce rejection levels.
• Taking adequate measures to ensure compliance with ISO 9001:2000, ISO 14001, OHSAS 18001 quality standards; preparing periodical quality reports.
• Conducting Field Failure Analysis to detect and resolve performance bottlenecks, ensuring maximum efficiency in plant operations.
Man Management
• Managing HRM functions viz., manpower planning, recruitment process, performance appraisal and promotions in compliance with HR guidelines.
• Taking adequate measures to ensure harmonious industrial relations and keeping compliance with various industrial laws.
Training & Development
• Developing, managing and monitoring the performance of multi-skilled work force and conceptualizing need-based training programs for performing maintenance operations.
• Designing training modules; evaluating the effectiveness of training programmes by constantly developing & implementing pre and post assessment tools.
Highlights;
At Bulyanhulu Gold Mine, A subsidy of Barrick Gold of Australia, Tanzania.
• Critical spares identification for the process plant equipment and mobile equipment, fixing up the inventory levels for the spares, optimization of inventory and its cost, making a savings of more than 2M$.
• Ensuring the timely availability of spares for the critical equipment affecting production.
• Software development project for the oil sample analysis laboratory.
• Grease Trap Machine installation and commissioning, a project worth $50,000.
• Centralized PO and ANSI creation & Procurement coordination
• Techno-commercial negotiations with suppliers making a savings of $35,000.
• Implementation of Reliability centered maintenance for process equipment and Mobile equipment.
At Ararat Gold Recovery Co., Armenia
• Prepared proposal for implementing ISO 9001:2000, OHSAS 18001, ISO 14001 & Total Quality Management System in the organization.
• Ensured mining equipment availability to 80% in haul trucks (with over 65% equipment being a decade old) and other mining equipment availability to 90% & above.
• Streamlined the entire Process Operations & Documentation System of the company resulting in effective knowledge based system and control over the operations and workforce.
• Achieved cost savings to the tune of $150,000 by streamlining spares & stores operations.
• Salary disparity work out for the work force.
At Sterlite Copper (Sterlite Industries)
• Handled the maintenance of Rotary Equipments, Smelting and Refining Furnaces.
• Successfully implemented ISO 9001:2000, OHSAS 18001, ISO 14001 & Total Quality Management System in the organisation.
• Independently managed the design, fabrication and erection jobs as a part of Refining Furnace capacity expansion project.
• Implemented TQM Program titled “Improving the Reliability of Gaspe Pneumatic Tuyere Punching Machines and the Plant Availability” resulting in savings worth 0.25M$ per annum.
• Developed alternator vendor base for indigenizing spares for Punching Machine, earlier imported from Canada, leading to annual savings of $65,000.
Projects Handled
• “Reduction of Setting Time of Hull in Waldrich Coburg Machine” at Heavy Vehicles Factory, Ministry of Defence, Avadi, Chennai.
• “Design of Gear Wheels, Drill Bits & Effective Raw Material Utilization using LISP” at Computer Software College, Avadi, Chennai.
• “Competency Mapping and Needs Assessment at Chennai Port Trust” involving identification of training needs of various levels of employees.
• Visited Hindustan Zinc Mines at Agucha, Udaipur for enhancing mining equipment maintenance and planning systems.
• Hauling equipment (Belaz) Tyre’s life has been enhanced by 50% and the Engine life has been enhanced by 30% by the implementation of TQM.
• Shift manpower planning, recruitment, training & orientations at Ararat Gold Recovery Company.
• Critical Spares Project for Bulyanhulu Gold Mine, A subsidy of Barrick Gold of Australia, Tanzania, making a potential savings of more than 2M$.
• Analytical Lab Analysis Module software package using MS-SQL and DOT NET programming for the oil sample analysis laboratory at Bulyanhulu Gold Mine, Tanzania.
• Installation and commissioning of Grease Trap Machine at Bulyanhulu Gold Mine, Barrick Tanzania.
Laurels & Awards
• Recipient of HIMER - 2001 Award at a National level Conference in Chennai. (At Sterlite Copper, Sterlite Industries)
• Certified Lead Auditor for ISO 9001:2000
Other Assignment
• Jun’00 to Jan’01 with Sri Chandrasekarendra Saraswathi Viswa Maha Vidhyalaya (Mechanical Department) as Lecturer
IT Course & Skills
• Diploma in AutoCAD R14 from Computer Software College, Chennai, India.
- Secured Grade “A” in all the four levels
• Familiar with Computerized data management software such as Pronto, Scala 5, SAP R3, Crystal Reports, MS-Project, MS-Office & Internet Applications.
Personal Details
Nationality : Indian
Date of Birth : 31st October 1978.
Marital Status : Single
Languages : English, Hindi, Tamil
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