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Rahul
India
SAP PP Consultant
Seeking opportunities as a SAP PP CONSULTANT with an organization of repute that provides ample opportunities to learn and to contribute.
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verview Of R/3 Planning Functions
Demand Planning (Forecasting Techniques), Demand Management (Make to Order & Make to Stock) Philosophies.
Material Requirement Planning (MRP) & Capacity Requirement Planning (CRP).
2 PP Master Data
Material Master, Bills of Material (BOM), Work Centers (W.C), Routings, Production Resource Tools, Organization Structure.
Overview of Variant Configuration, Classification Systems & Engineering Change Management (ECM).
3 Production Order Functionalities
Production Philosophies like (Production Order, Process Order, Collective Order, Repetitive Manufacturing (REM) & KANBAN).
Concepts like Goods Issue, Goods Receipt & Order Settlement.
Integration between SAP R/3 & SAP SCM (APO).
4 REM Functionalities
REM Profile.
REM Planning Table.
Line Loading.
Backflash.
Capacity Planning.
5 Overview of APO Planning Functions
Demand Planning (APO DP).
Supply Network Planning (APO SNP).
Production Planning & Detailed Scheduling (APO PP/DS).
Product Master, Resource Centers, Production Process Models.
6 OVERVIEW OF SAP SOLUTION MANAGER
Summary Of Skills and Experience
2.6 Years Of Experience In The Area Of Manufacturing
Good knowledge on discrete manufacturing, Repetitive manufacturing and scenarios such as MTO,MTS.
Implementing and maintaining various quality and development techniques like 6-S, Kaizen, JIT, According to ISO, TS Standards.
- April 2006 - Till (November 2007) at Motherson Sumi Wiring Systems, Sharjah, U.A.E.
Motherson Sumi Wiring Systems is joint Venture between Motherson Sumi Systems Ltd. & Sumitomo Wiring System Ltd. (JAPAN)
An ISO 9001, VDA 6.1 & TS 16949 certified Company with sales over $USD 400 Million FY (2005-2006),driven by 13500 qualified professionals & Global NO 1 in Wiring Harness in Super Pika Pika (SPK) Audit.
Sumi Motherson has collaborated with global technology leaders and has emerged as the major solution provider for the automobile industry supplying auto components, wiring harnesses for major automobile industries like Suzuki, Toyota, Maruti, Hyundai & Honda automotive wires, tools and plastic injection moulds.
Job Profile:-
Capacity calculation of the shop floor in accordance with week wise/revised schedule and to check whether there is any problem related to capacity or schedule adherence.
Generating the Shop floor Plan level wise and area wise on the basis of weekly plans as per the schedule.
Creation of work centers, planning of shifts, line balancing.
Allocation of load to machines and labour, thereby achieving the plan.
Preparing routings by conducting time study of all the processes involved in the production by including the queue time, wait time and runtime.
Optimization of the changeovers of the machine area for improving the efficiency and machine utilization for improving the over all efficiency of the plant.
Implementation of JIT system on the shop floor.
Hourly Monitoring on (Plan Vs Actual) of production on all lines.
Representing PCD & MOPs to the management on Weekly, Monthly & Quarterly basis for (Target Vs Actual).
Analysis of daily defect FFS/PIO as the defect occurred and implementing their counter actions through FMEA, Fishbone analysis, Pareto charts.
Work on the Observation of the Weekly Process Audits.
Daily Check sheet updation and implementing counteractions for abnormalities.
Quality Circle Meetings with Quality Circle Team.
Layout of shop floor & setting new lines.
Plan for Monthly WIP.
- April 2005 - April 2006 at Speedomax (A Unit of OMAX AUTOS Ltd). An ISO/TS 16949 Certified Company.
Job Profile:
Planning and production as per customer schedule.
To redress customer complaints countermeasure and monitoring its effectiveness.
Motivating, educating and imparting comprehensive training to the workmen for creating awareness of quality, good house keeping, productivity, industrial safety and rejection.
Conducting trial of welding fixture for establishing weld shop process.
Maintaining 5S, safety standard on the shop floor.
In process inspection standard audit as per DOL requirements.
Significant Achievements
Eliminating two welding stations and one welder by modifying the existing welding fixture.
Improving the Machine Utilization for (Cutting & Crimping M/Cs) from 38% to 45% by arranging the proper layout & reducing the changeover & set up time.
Reduction in the In House rejection level.
Experience
Total Experience 2 years And 6 months(In Manufacturing) as Production And Planning Engineer
SAP PP Experience Since Dec (2007 Till Now)
Education
LEVEL OF EDUCATION INSTITUTE BOARD YEAR (From To) PERCENTAGE
B.E (Mechanical) Dronacharya College Of Engineering Maharishi Dayanand University 2001 2005 66
XII th Rotary Public School C.B.S.E 2000 2001 56
X th Rotary Public School C.B.S.E 1998 1999 63
Certification Course In SAP PP Module Siemens , (New Delhi) Certified By SAP Oct 2007 76
Personal Details
Date of Birth 12th April, 1983
Marital Status Unmarried
Language Known English, Hindi
Nationality Indian
Hobbies Listening music, Playing Badminton
DECLARATION
I hereby, declare that all information in my resume is true & correct to best of my knowledge.
Date: Rahul Bhardwaj
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